Solution Description

OEM Custom-made Abrasion Resistance Oil&Gasoline Downhole Drilling Motor Tungsten Carbide TC Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Bearing Radial Bearing

Introudction:
Zonco has been specialized in customizable cemented carbide areas market considering that 2014,and CZPT to manufacture different tungsten carbide elements and alloy wear resisting parts based mostly on customer’s drawings and content specification demands,welcome to make contact with us for far more particulars if you have desire for cemented carbide elements used in oil exploration and drilling,mining, chemical industry, coal chemical business, pump valve, solar vitality, nuclear strength, armed forces sector, equipment and so on.

Description:
Mud motor is 1 of the most widely used downhole instruments in oil directional drilling,in which TC Bearing is the most critical elements.
ZONCO undertake advanced vacuum sintering procedure and HIP sintering method to properly combine sintered cemented carbide layer and metal physique of Tc bearing ,significantly improve its resistance to abrasion,erosion and corrosion from mud fluid in drilling mutor,hence make sure that downhole motor could stably perform in directional drilling.
Assess to TC bearing,PDC bearing is a more progressive design and style in downhole mud motor which ZONCO could also provide and welcome to check with!

Polycrystalline CZPT (PCD) radial bearings are comprised of a series of PCD inserts assembled (normally by brazing) in carrier rings. A standard PCD radial bearing established involves a rotating and stationary bearing ring. These 2 rings oppose each and every other with the PCD surface on the within diameter of 1 ring in immediate speak to with the PCD area on the exterior diameter of the mating ring.,for far more particulars about customizable provider,remember to come to feel totally free to get in touch with me

Custom-made PDC&Tc bearing,thrust&radial bearing

Main Merchandise lines:
one.Radial Thrust Bearing & PDC,TC Bearing
two.Tungsten Carbide Nozzles and Tooth
3.Valve Trim (Valve Stem/plug and seats)
4.MWD & LWD Carbide Parts
5.Carbide Areas for Downhole Instruments
6.Carbide Wear Parts for Mechanical Equipments
seven.Other Carbide Put on Parts utilized in excessive sophisticated and significant working situations (high temperature, sturdy corrosion and wear)

Customizable Products Display:

Tungsten Carbide Grades,Homes and Software

Quality WC% Co/Ni% Physical and mechanical qualities Grain measurement
μm

Advisable application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 fifteen.3-15.5 1200 95.5 .3 Ultra large hardness, higher put on resistance, corrosion resistance, with specific injury resistance
YG04X 96 4 fifteen.-fifteen.two 1600 92.8 .8-1. Ideal for wire drawing die, non-ferrous metal wire tensile use-resisting elements
YG06 94 6 14.8-15.one 2500 90. one.2 Excellent dress in resistance, great compression resistance, ideal for dress in resistance and substantial force resistance components, good thermal rigidity
YG06X 94 6 fourteen.8-15.one 2400 ninety one.5 one.
YG06A ninety four 6 fourteen.8-fifteen.one 2150 92.5 .6-.8
YG08 92 8 14.6-fourteen.nine 2700 89. one.2-1.6 Good general overall performance, used for usual use – resistant components, molds, basic tools, etc
YG10.two ninety ten fourteen.3-14.six 3800 91.eight .7 Sub-fantastic tungsten carbide particles, great basic functionality
YG10X 90 ten 14.3-fourteen.6 4000 92.two .6 Extremely wonderful tungsten carbide particles, superb warmth resistance
YG11 89 11 14.3-14.seven 2800 88.five one.2-1.6 Anti-wear, anti-erosion, good extensive mechanical strength, appropriate for wear-resistant areas in the petroleum, chemical and mechanical industries.
YG12X 88 twelve fourteen.2-14.5 3000 89.five one.-1.2 Anti-erosion, excellent thorough mechanical strength, appropriate for impact-resistant put on-resistant parts, molds, and roller rings.
YG15 85 15 13.8-fourteen.two 3000 86.five one.2-1.six
YG15X eighty five fifteen thirteen.8-14.2 4500 89. .7 Sub-good tungsten carbide particles, with excellent use resistance and exceptional toughness, which is suitable for creating integral stamping dies, anti-vibration toolholders, and so on.
YG20 80 twenty thirteen.4-13.eight 3100 eighty five. 1. Outstanding dress in resistance and toughness
YN06 94 six 14.5-fourteen.nine 2000 90. one.two Non-magnetic alloy, ideal for sealing ring, non-magnetic dress in-resistant elements and corrosion-resistant elements.
YN09 ninety one nine 14.3-fourteen.6 2300 89. one.2-1.6
YN11 89 eleven fourteen.-fourteen.3 2600 88. one.two

Why pick us:
one. Knowledgeable with new generating engineering and facilities of floor remedy to enhance hardness,corrosion resistance
erosion resistance with reduce cost.
two. Personalized service is offered according to client’s drawings or needs.
three. Production traces entirely accord with Worldwide Good quality Certification of ISO9001.
4. Factory direct sale with 20-30% price tag off.
5. Much more flexible manufacturing administration with faster guide time.

What is area treatment and its benefits?
Area treatment is an additional approach utilize cemented carbide to the area of a substance for the goal of adding capabilities this kind of as erosion resistance,corrosion resistance and use resistance or enhancing the hardness,by which reduced the price when compared to the value of making use of total cemented alloy,and remain the alloy good performance on the content.

Surface area remedies can be broadly categorised into removal processes, such as scraping or melting the floor, and additive processes, these kinds of as painting,coating which incorporate cemented carbide to the surface.there are 4 complex floor treatments we have in impression beneath as additive procedures to very improve house of put on resistance and erosion resistance.

Global Good quality Certification ISO9001 of Cemented Tungsten Carbide

Production Plant/Manufacturing unit
Deal with: Constructing A3, Small Enterprises Promotion Park, Huanhe Road(N), Xihu (West Lake) Dis. District, HangZhou, ZheJiang , China
Welcom to pay a visit to our factory in HangZhou,China! and remember to feel free to contact me if you’re seeking for substantial good quality supplier of cemented tungsten carbide elements and resources.

The department of uncooked virgin preparing and compression

The section of HIP sintering

The factory’s inside

Technological method of cemented carbide

Corporation Primary Gate

Meeting/Conference place

 

US $8-50
/ Piece
|
2 Pieces

(Min. Order)

###

Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Mwd/Lwd Carbide Parts
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

###

Customization:

###

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2
US $8-50
/ Piece
|
2 Pieces

(Min. Order)

###

Standard: ISO9001:2015
Application: Oil and Gas, Pump, Mwd, Lwd
Material: Tungsten Carbide
Type: Mwd/Lwd Carbide Parts
Industry: Oil & Gas Industry
Advantage: Wear-Resisting Long Life

###

Customization:

###

Grade WC% Co/Ni% Physical and mechanical properties Grain size
μm

Recommended application

Density
g/cm3
TRS
N/mm2
Hardness
HRA
YG01 100 0 15.3-15.5 1200 95.5 0.3 Ultra high hardness, high wear resistance, corrosion resistance, with certain damage resistance
YG04X 96 4 15.0-15.2 1600 92.8 0.8-1.0 Suitable for wire drawing die, non-ferrous metal wire tensile wear-resisting parts
YG06 94 6 14.8-15.1 2500 90.0 1.2 Good wear resistance, good compression resistance, suitable for wear resistance and high pressure resistance parts, good thermal rigidity
YG06X 94 6 14.8-15.1 2400 91.5 1.0
YG06A 94 6 14.8-15.1 2150 92.5 0.6-0.8
YG08 92 8 14.6-14.9 2700 89.0 1.2-1.6 Good general performance, used for usual wear – resistant parts, molds, general tools, etc
YG10.2 90 10 14.3-14.6 3800 91.8 0.7 Sub-fine tungsten carbide particles, good general performance
YG10X 90 10 14.3-14.6 4000 92.2 0.6 Ultra fine tungsten carbide particles, excellent heat resistance
YG11 89 11 14.3-14.7 2800 88.5 1.2-1.6 Anti-wear, anti-erosion, good comprehensive mechanical strength, suitable for wear-resistant parts in the petroleum, chemical and mechanical industries.
YG12X 88 12 14.2-14.5 3000 89.5 1.0-1.2 Anti-erosion, good comprehensive mechanical strength, suitable for impact-resistant wear-resistant parts, molds, and roller rings.
YG15 85 15 13.8-14.2 3000 86.5 1.2-1.6
YG15X 85 15 13.8-14.2 4500 89.0 0.7 Sub-fine tungsten carbide particles, with good wear resistance and excellent toughness, which is suitable for making integral stamping dies, anti-vibration toolholders, etc.
YG20 80 20 13.4-13.8 3100 85.0 1.0 Excellent wear resistance and toughness
YN06 94 6 14.5-14.9 2000 90.0 1.2 Non-magnetic alloy, suitable for sealing ring, non-magnetic wear-resistant parts and corrosion-resistant parts.
YN09 91 9 14.3-14.6 2300 89.0 1.2-1.6
YN11 89 11 14.0-14.3 2600 88.0 1.2

Choosing the Right Ball Bearing for Your Application

When choosing a Ball Bearing, there are several things to consider. These factors include: the size, lubricant type, presence of corrosive agents, stray electrical currents, and more. It can be challenging to choose the right type, size, and type of ball bearing for your application. You should also carefully calculate the loads to determine the right size. Here are some tips for choosing the right Ball Bearing for your application.

Single-row

The single-row ball bearing is one of the most popular types of bearings. The inner and outer ring are designed with raceway grooves that are shaped slightly larger than the balls. This type of bearing has a low torque and can handle high-speed applications with minimal power loss. The radial dimensions of single-row ball bearings also vary, so it is possible to find one that fits your specific application. Besides the above-mentioned advantages, single-row ball bearings are also available with varying grease levels and are widely applicable to applications where the space is limited.
Single-row ball bearings are also called angular-contact ball bearings. Because of their single-row design, they are not separable and can accommodate a high-speed, heavy-duty application. Single-row angular-contact ball bearings can only handle axial load in one direction, and they must be installed in pairs for pure radial loads. Single-row ball bearings are a popular type of rolling bearings and can be used for a wide range of applications.
bearing

Self-aligning

The self-aligning ball bearing was invented by Sven Wingquist, a plant engineer for a textile company in Sweden. While he was responsible for making production as efficient as possible, he soon realized that the machinery he had in place wasn’t working as efficiently as it could. Although ball bearings are great for reducing friction, they were not flexible enough to compensate for misalignments in the machine.
Self-aligning ball bearings have two rows of balls and a common sphered raceway. The inner ring is curved and combines the two rows of balls into one cage. These bearings can tolerate shaft misalignment and compensate for static angular defects. They can be used in simple woodworking machinery, ventilators, and conveying equipment. They are often the preferred choice for applications where shaft alignment is an issue.

Ceramic

A Ceramic ball bearing is a type of high-performance bearing that is available in both full-ceramic and hybrid forms. The main differences between ceramic and steel ball bearings are their construction, lubrication, and mobility. High-quality ceramic ball bearings are durable, and they are ideal for corrosive and high-temperature applications. The material used to create these bearings helps prevent electrolytic corrosion. They are also ideal for reducing the friction and lubrication requirements.
Ceramic balls are harder and less brittle than steel balls, which gives them a higher degree of rigidity. Ceramics also have a higher hardness, with a hardness of Rc75-80 compared to Rc58-64 for steel balls. Their high compressive strength is approximately 5 to 7 times greater than steel. In addition, they have a very low coefficient of friction, which allows them to spin at higher speeds and with less friction. This increases their lifespan and durability, and decreases the energy needed to turn cranks.

Steel

Unlike traditional bearings, steel balls have a relatively uniform hardness. Carbon steel, for instance, is 2.1% carbon by weight. According to the American Iron and Steel Institute, copper content must be no more than 0.40% and manganese content should not be more than 1.65 g/cm3. After carbonizing, steel balls undergo a process called sizing, which improves their roundness geometry and hardness.
The main differences between steel ball bearings and ceramic ball bearings can be traced to their different materials. Ceramic balls are made from zirconium dioxide or silicon nitride. Silicon nitride is harder than steel and resists shocks. The result is increased speed and longer service life. Polyoxymethylene acetal (PMMA) bearing balls are known for their stiffness, strength, and tolerance, but are not as common as steel ball bearings.

Plastic

The most popular types of plastic ball bearings are made of polypropylene or PTFE. These bearings are used in applications requiring higher chemical resistance. Polypropylene is a structural polymer that offers excellent physical and chemical properties, including excellent resistance to organic solvents and degreasing agents. Its lightweight, low moisture absorption rate, and good heat resistance make it an excellent choice for high-temperature applications. However, plastic bearings are not without their drawbacks, especially when operating at very high temperatures or under heavy loads.
Compared to metal bearings, plastic ball-bearings do not require lubrication. They also are highly corrosion-resistant, making them an excellent choice for wash-down applications. They are also post-, autoclave-, and gamma sterilizable. Many conventional steel ball-bearings cannot handle the high temperatures of food processing or swimming pools. In addition to high temperature applications, plastic ball bearings are resistant to chemicals, including chlorine.
bearing

Glass

Plastic sliding bearings are molded bearings made of engineering plastic. With self-lubricating modification technology, these bearings can be produced by injection molding of plastic beads. They are widely used in various industries such as office equipment, fitness and automotive equipment. In addition to plastic bearings, glass balls are used in a variety of other applications, including medical equipment. Glass ball bearings have excellent corrosion resistance, excellent mechanical properties, and are electrically insulators.
Plastic ball bearings are made of all-plastic races and cages. These bearings are suitable for applications that are exposed to acids and alkalis. Because they are cheaper than glass balls, plastic ball bearings are popular in chemical-exposed environments. Stainless steel balls are also resistant to heat and corrosion. But the main disadvantage of plastic ball bearings is that they are not as strong as glass balls. So, if weight and noise is your main concern, consider using plastic balls instead.

Miniature

The global miniature ball bearing market is expected to reach US$ 2.39 Billion by 2027, at a CAGR of 7.2%. Growth in the region is attributed to technological advancement and government initiatives. Countries such as India and China are attracting FDIs and emphasizing the establishment of a global manufacturing hub. This is boosting the market for miniature ball bearings. The miniscule ball bearings are manufactured in small quantities and are very small.
Some manufacturers produce miniature ball bearings in different materials and designs. Chrome steel is the most popular material for miniature ball bearings because of its high load capacity, low noise properties, and lower cost. But the cost of stainless steel miniature bearings is low, since the amount of steel used is minimal. Stainless steel miniature bearings are the smallest in size. Therefore, you can choose stainless steel mini ball bearings for high-speed applications.

Angular-contact

Angular-contact ball bearings have three components: a cage, inner ring, and balls. Angular-contact ball bearings can support high axial and radial loads. Various design and manufacturing attributes make angular-contact ball bearings suitable for a variety of applications. Some features of this bearing type include a special lubricant, different cage materials, and different coatings.
The size of an angular-contact ball bearing is determined by the design units: outer ring width, axial load, and radial load. Depending on the type of application, an angular-contact ball bearing may be manufactured in double-row, triple-row, or quadruple-row configurations. Angular contact ball bearings can be classified according to their design units, which range from metric to imperial. A higher ABEC number means tighter tolerances. To determine the tolerance equivalent of a particular bearing, consult a standard Angular-contact ball bearing table.
Angular-contact ball bearings feature high and low-shoulder configurations. They have two-dimensional races that accommodate axial and radial loads. They are available in self-retaining units with solid inner and outer rings, and ball and cage assemblies. Cages made of cast and wrought brass are the most popular, but lightweight phenolic cages are also available. The latter is a better choice because it doesn’t absorb oil and has lower rolling friction.
bearing

Materials

When it comes to the construction of a ball bearing, high-quality raw materials are a crucial component. These materials not only affect the overall quality of a ball bearing, but also influence the cost. That’s why you should pay close attention to raw material quality. In addition to that, raw materials should be tested several times before the manufacturing process to ensure quality. Read on for some information about the different types of materials used to make ball bearings.
Steel is the most common material for ball bearings. Most ball bearings contain stainless steel balls, which are remarkably corrosion-resistant. They are also resistant to saltwater and alkalis. However, stainless steel balls are heavier than plastic ones, and they are also magnetic, which may be a drawback in some applications. If you’re looking for a metal-free option, glass balls are the way to go. They’re sturdy, lightweight, and resistant to a wide range of chemicals.

China OEM Customized Abrasion Resistance Oil&Gas Downhole Drilling Motor Tungsten Carbide Tc Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Radial Bearing     bearing distributorsChina OEM Customized Abrasion Resistance Oil&Gas Downhole Drilling Motor Tungsten Carbide Tc Bearing Mud Motor Cemented Carbide PDC Bearing Thrust Radial Bearing     bearing distributors
editor by czh 2023-01-15